Servo molding machine is an automatic molding equipment based on servo control technology, which is mainly used for the molding of precision mold or sand mold in industrial manufacturing. Its core feature is to achieve high-precision and fast response motion control through the servo system, so as to improve the efficiency and quality of the modeling process. The following are the key elements:
Composition and function of servo system
The servo molding machine relies on a closed-loop control system consisting of controller, servo motor, encoder and reducer. The controller sends the command signal, the servo motor converts the electrical signal into mechanical motion, and feeds back the position information through the encoder in real time, forming a dynamic adjustment mechanism to ensure the accurate execution of the action.
High accuracy and dynamic performance
The servo motor realizes the position detection through the encoder, and combined with the negative feedback control, the displacement error can be controlled at the micron level, which is suitable for the scene with strict requirements on the molding size. At the same time, its fast start and stop characteristics (millisecond response) can meet the needs of high-speed continuous operation.
Structural design and function realization
A typical servo molding machine consists of the following modules:
Drive module: the servo motor is used to directly drive the compaction mechanism or mold positioning device, replacing the traditional hydraulic / pneumatic system, reducing energy loss and improving control flexibility.
Transmission module: the precision reduction gear set converts the high speed of the motor into high torque output to ensure the stability of compaction or mold closing action.
Detection module: integrated pressure sensor or laser rangefinder to monitor the force and deformation in the forming process in real time, forming a multi parameter closed-loop control.
Technical advantages compared with traditional equipment
Energy efficiency improvement: the servo motor only consumes energy during operation, saving more than 30% energy compared with traditional motors.
Simplified maintenance: brushless servo motor does not need carbon brush replacement, reducing downtime.
Intelligent expansion: support the docking with industrial bus (such as PROFINET) to realize remote monitoring and adaptive adjustment of process parameters.
Typical application scenarios
It is used for sand molding in the casting of automotive parts, and realizes one-time precise molding of complex cavities through multi axis servo collaborative control.
In ceramic injection molding, servo pressure control can avoid the generation of bubbles in the body and improve the yield.
Juneng machinery is a high-tech R & D enterprise engaged in the research and production of casting equipment, full-automatic molding machines and casting assembly lines.
If you need a servo molding machine, you can contact us through the following contact information:
Sales Manager : zoe
E-mail : zoe@junengmachine.com
Telephone : +86 13030998585
Post time: Mar-25-2025